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We are living in a world where technology is ruling in every sector. It is all because of the innovation and strategies applied successfully to develop different products used in various industries.
Innovation is the outcome of a habit, not a random act—Sukant Ratnakar (Founder & CEO of Quantraz Inc)
One of the highly developed and innovative products is the open coil heating elements, simply named open coil heaters. The demand for open coil elements used in electric heating has been increasing at an alarming rate due to its wider applications in various industries. Its market size is anticipated to be USD 12710 million in 2022 and is supposed to reach USD 16441.27 million by the end of 2031, demonstrating a CAGR of 2.9% during the prediction period.
Open coil heating elements are known as coiled resistance wires fixed onto a supporting element. The resistance wire is usually made of Ni-chrome or FeCrAI. The elements are exposed when heating coils are open. They are termed the most versatile, effective, and cost-effective solution for heating purposes. The best thing is that open electric heating coils have rapid heating times because there is no need to provide heat via a protective covering.
- Textile manufacturing processes
- Extrusion Processes
- Ovens and Electrical Furnaces
- Food industries
- Medical and laboratory environments
- Aircraft deicing systems and cabin heating
- Manufacturing and industrial processes
- HVAC Systems
- Air Duct Heating
- Specialized applications in other scenarios
- Conclusion
Open coil heaters play a strategic role in manufacturing processes in the textile industry. They are helpful in processes such as heat setting, sealing, and drying. These heaters are capable of upholding steady temperatures and speeding up the process of production in garment factories and textile mills.
They are also employed in industries, where extrusion processes are implemented. Open coil heaters are used to supply heat for rubber and plastic extrusion processes, where materials are first melted and then shaped.
In addition to that, open coil heaters are used as heating elements in industrial furnaces, ovens, and kilns for a variety of processes such as baking, curing, drying, and heat treatment. Installing open coil elements in ovens and furnaces will provide uniform and excellent heat distribution over a large surface area.
One of the biggest applications of these heaters is found in the food industries, where they are used for many processes including frying, baking, cooking, and heating food products.
You Should Also read this Blog : Top 10 Reasons to Use Washing Machine Heating Elements
These heaters are used in medical and laboratory settings, where there is a need of accurate and consistent temperature control. Due to their quick heat and temperature control features, they are idyllic to be used in such settings such as analytical instruments, sterilization equipment, and incubators.
Open coil heaters in electric heating have an important role to play when it comes to the aerospace and aviation sectors. They are widely used in aircraft de-icing systems and cabin heating units, which are helpful in ensuring safe flying conditions.
Open coil heating elements are used in manufacturing and industrial applications for heating materials or surfaces to a specific temperature. For applications where precise and fast heating is needed, these heaters come into role play. So, they are used in plastic injection molding, hot runner systems, and packaging equipment.
Open coil electric heating elements are also used in HVAC or Heating, Ventilation and Air Conditioning systems or devices. When used in HVAC systems in residential and commercial buildings, open coil heaters tend to provide warmth.
Open coil electric heating elements are used in air duct heating equipment. Electric duct heaters provide improved comfort by accelerating or maintaining warm air that flows throughout ductwork within a premise, especially in areas extremely away from the main HVAC unit. They are used in retail stores, office buildings, schools, hospitals, hotels, warehouses, etc.
Apart from the above applications, open coil heaters also discover specialized applications in many other circumstances such as custom heating solutions, research and development, and prototyping.
Open coil heaters are versatile solutions for significant applications across varied industries. They are designed for low maintenance and cost-effective replacement parts. Having the ability to provide accurate temperature control and even heat distribution, open coil heating elements ensure precise results and consistent performance in different scenarios. Choose our open coil heating systems at Sanvi Heat for a cost-effective, reliable, and efficient solution to your heating needs.
